YPS Nylon Coated Wall Calendar Double Wire for Print Finishers
A twin loop binding wire formed for calendar work rather than borrowed from book work: hanger friendly loops, Pantone matched coating, and spools carrying up to 99,000 loops. Made and shipped factory direct by YPS in Dongguan.
Description
Wall Calendar Double Wire Specifications for 3:1 and 2:1 Binding Lines
Find your wall calendar block thickness in the chart, read left for the diameter to order, and read right for the loops on the spool so you can plan reel changes before the season starts.
| Size chart for YPS calendar binding wire. Sheet counts are based on 80 gsm stock. | ||||||
| Inner Diameter | Wire Diameter (mm) | Pitch | Loops per Spool (Large) | Loops per Spool (Small) | Max Thickness (mm) | Approx. Sheets (80 g) |
|---|---|---|---|---|---|---|
| 3:1 pitch | ||||||
| 1/4" (6.4 mm) | 0.7 | 3:1 | 99,000 | 80,000 | 4.8 | 45 |
| 5/16" (7.9 mm) | 0.8 | 3:1 | 71,700 | 58,000 | 6.4 | 60 |
| 3/8" (9.5 mm) | 0.8 | 3:1 | 53,400 | 42,000 | 7.9 | 75 |
| 7/16" (11.1 mm) | 0.9 | 3:1 | 38,600 | 28,000 | 9.5 | 85 |
| 1/2" (12.7 mm) | 0.9 | 3:1 | 30,000 | 24,000 | 11.1 | 100 |
| 9/16" (14.3 mm) | 1.0 | 3:1 | 21,500 | 18,000 | 12.7 | 120 |
| 5/8" (15.9 mm) | 1.0 | 3:1 | 16,800 | 14,700 | 14.3 | 135 |
| 11/16" (17.5 mm) | 1.0 | 3:1 | 14,700 | 12,300 | 15.9 | 150 |
| 2:1 pitch | ||||||
| 3/8" (9.5 mm) | 0.8 | 2:1 | 34,100 | 27,000 | 7.9 | 75 |
| 9/16" (14.3 mm) | 1.0 | 2:1 | 14,400 | 12,000 | 12.7 | 120 |
| 5/8" (15.9 mm) | 1.1 | 2:1 | 12,300 | 10,000 | 14.3 | 135 |
| 3/4" (19 mm) | 1.2 | 2:1 | 8,500 | 7,000 | 17.5 | 165 |
| 7/8" (22.2 mm) | 1.2 | 2:1 | 6,100 | 4,500 | 20.6 | 180 |
| 1" (25.4 mm) | 1.2 | 2:1 | 4,500 | 3,600 | 23.8 | 200 |
| 1-1/8" (28.6 mm) | 1.4 | 2:1 | 3,900 | 3,000 | 25.4 | 230 |
| 1-1/4" (31.8 mm) | 1.4 | 2:1 | 2,600 | 2,000 | 28.6 | 245 |
| 1-3/8" (34.9 mm) | 1.5 | 2:1 | - | - | 31.8 | 275 |
| 1-1/2" (38.1 mm) | 1.5 | 2:1 | - | - | 34.9 | 300 |
| 1-3/4" (44.5 mm) | 1.5 | 2:1 | - | - | 38.1 | 365 |
Turning loop counts into spools before you raise the order
Loops per spool becomes calendars per spool as soon as you know the binding edge. Divide the punched edge by the pitch to get loops per book, so a 297 mm A4 edge takes roughly 35 loops at 3:1 and roughly 23 loops at 2:1, then divide the spool figure by that number. One large spool of 5/16" double wire at 71,700 loops therefore carries around 2,000 A4 calendars.
Do this for every size in the programme before the purchase order leaves your desk. Buyers who order by calendar quantity instead of loop count either strand half used reels when the season closes or halt the line waiting on a top up, and a top up in October travels by air rather than by sea.
Diameters above 1-1/4" are supplied cut rather than on spools, and gauges outside this chart are formed to order once our engineers confirm the closing die can hold them.
Lay Flat Calendar Binding Wire That Turns a Full 360 Degrees on the Wall
This is a twin loop wire shaped around how calendars are finished, not a general book binding spine sold into calendar work. The loop geometry accepts a calendar hanger through the same punched hole pattern, so the hook seats at the head of the block instead of fighting the spine, and the printed month lies flat against the wall for the four weeks it stays on show.
Pitch coverage runs 3:1 for thin blocks and 2:1 from 3/8" upward once heavier stock and a board backer come into the build. Colour is produced to your Pantone reference and gauges beyond the standard chart are formed on request, which are usually the last two variables locked before the end client signs off the artwork.
Why Calendar Printers Order Wholesale Wall Calendar Double Wire from YPS
Spool counts sized for a seasonal run
A large spool of 1/4" double wire at 3:1 pitch carries 99,000 loops and the small spool carries 80,000. At roughly 35 loops per A4 calendar that is close to 2,800 books before a reel change. For a print house pushing a Q3 and Q4 calendar programme through an automatic binder, that difference is one changeover a shift instead of four, and changeovers are where a mis-set closing die starts scrapping product.
Coating that lasts as long as the calendar hangs
The nylon coat is specified for adhesion and elasticity, so it does not peel or crack at the forming radius, and it carries moisture, temperature and ageing resistance through the film. A wall calendar hangs in kitchens, workshops and warehouse offices for a full twelve months. Thinly coated wire marks the top sheet with rust bloom by month four, and that complaint lands on your customer service desk, not ours.
Colour matched to the cover, not to a stock range
Wire is coated to your Pantone reference, with electroplated metallic finishes available from our plated line. Corporate calendar programmes specify the binding colour alongside the cover, and matching at the wire stage removes the sampling loop that otherwise runs between your prepress team and the brand owner before print is released.
Send the calendar dummy, the finished size or simply the sheet count, and a YPS wall calendar wire specialist will come back with the diameter, pitch and price.
Nylon Coated Twin Loop Wire Built to Survive Twelve Months on Display
Every double wire we ship starts as drawn steel coated in house with imported nylon before forming, so the loop can be closed to a full circle without the film cracking at the crown.
- Adhesion. The coat stays put through forming, closing and transit rather than flaking off in the binder.
- Surface. Smooth and even along the spool, with consistent colour, so the block turns without drag marks on the printed sheet.
- Resistance. Wear, temperature, moisture and ageing resistance, matched to a product that stays on a wall for a year.
- Compliance. An eco friendly, non toxic coating formulation suitable for consumer stationery heading into European and North American retail.
Every batch runs to the same coating specification supplied to commercial printing accounts, so wire from a repeat order closes on the die setting you already proved. Requalifying a binding line against a new coat thickness costs most finishers a shift, and consistent gauge is what removes that step.
Project Ready Wire O Binding for Promotional, Retail and Planner Calendars
Promotional and corporate wall calendars
Blocks of 13 to 26 sheets plus a board backer sit between 1/4" and 3/8" at 3:1 pitch. Hanger friendly loops let one line finish both hooked and peg hole formats without a tooling change.
Retail and gift calendars
Heavier art stock and a laminated cover push thickness past 11 mm, where 1/2" to 5/8" at 2:1 keeps the turn free and stops the block gaping on the shelf peg.
Year planners, charts and organisers
Large format planners bound at 3/4" and above take the 2:1 sizes, supplied cut to length for the widest binding edges instead of spool fed.
Most finishers pair the double wire spine with a calendar hanger punched to the matching hole pattern, and where the job runs on spool fed equipment the same specification is available in loop in spool format.
Custom OEM and ODM Calendar Wire Made to Your Pitch, Gauge and Pantone
Send the wall calendar dummy or the finished size drawing and we come back with the diameter, pitch and hole pattern to specify. What is open on an OEM order:
- Colour. Produced to your Pantone reference, including metallic and electroplated finishes from our plated wire line.
- Gauge. Wire diameters outside the standard chart formed to your requirement after a feasibility check.
- Spool format. Large or small spool, chosen against your reel cradle and the length of the run.
- Loop specification. Pitch and inner diameter matched to your punch die so the wire seats without distorting the holes.
Our engineering team also builds the forming, punching and binding machines that run this material, so a question about closing pressure or die clearance is answered by the people who cut the tooling instead of being relayed to a third party.
Factory Tested Binding Wire Backed by SGS Reports and CE Certified Machines
Binding materials produced here have passed SGS testing and our binding machines carry CE certification, which covers the requirements our customers meet when they ship finished wall calendars into Europe and North America. Testing facilities sit inside the factory, so coating adhesion and colour are checked against the approved reference before a spool is wound rather than after it ships.
We also supply LEO Paper Group, the largest printing company in Asia, an account that inspects every incoming binding consignment. When your vendor approval questionnaire asks whether the material has been qualified at volume, that relationship is the practical answer.
Bulk Order Calendar Double Wire Packed and Shipped for a Whole Season
Standard supply of wall calendar double wire is on spools in two capacities. The large spool holds the higher loop count shown in the chart and suits continuous inline binding, while the small spool suits shorter jobs, mid programme colour changes and consolidated freight where volumetric weight sets the cost. Spools ship on pallets, and carton counts and pallet configuration are confirmed against your destination port and container plan when the order is placed.
If a season runs several diameters and colours, tell us the shipment window and we consolidate the mixed pallet rather than releasing partial shipments as each size comes off the line.
MOQ, Sampling and Lead Times on Bulk Calendar Wire Orders
Sampling
Samples are available across the whole size range. Once the sample charge is settled and your confirmed files reach us, samples are ready for despatch within one to two days and travel by express courier, with freight on your account.
Minimum order and production
Minimum order is set per diameter and per colour, because a Pantone match needs a dedicated coating run. Production time is quoted against the exact size, colour and quantity mix on your enquiry, so you receive a firm date rather than a range.
Payment terms
Thirty per cent deposit with the balance before delivery, thirty per cent deposit with the balance against L/C, or one hundred per cent in advance. Western Union and PayPal cover samples and small value orders.
What to include so the first reply is already a price
- Sheet count and stock weight, or the block thickness in millimetres
- Binding edge length and the punch pattern you run
- Colour reference, Pantone code where the client has specified one
- Quantity per size and the delivery window for the season
- Destination port, so freight sits in the same offer
Wall Calendar Double Wire Gallery from the YPS Factory Floor
Closed loops on a finished block, with the hanger seated at the head.
YPS Is Your Factory Direct Wall Calendar Double Wire Manufacturer and Supplier
YPS is a dedicated calendar binding wire manufacturer and OEM supplier. Dongguan YPS Binding Technology Co., Ltd was established in 2017 and produces nylon coated twin loop wire, PVC plastic spiral, metal single spiral and calendar hangers, along with the binding, punching and forming machinery that runs them.
You buy from the forming line
There is no trading layer between your specification and the machine producing it, so gauge changes, colour references and pitch queries come back from the production team the same working day.
Material and machinery from one source
We build the double wire and the equipment that binds it. If your line already runs YPS machines, the wire is qualified against it before it ships.
Proven at commercial print volume
Imported nylon coated stock, SGS tested materials, CE certified machines and a standing supply relationship with the largest printing group in Asia.
Procurement FAQs on Buying Wall Calendar Double Wire from a China Factory
Which wire size fits my wall calendar block?
Measure the block at its thickest point, including the backer board and any laminated cover, then take the row whose maximum thickness sits just above that figure. A 13 sheet promotional calendar on 80 gsm stock usually lands on 1/4" or 5/16" at 3:1 pitch, while a laminated retail calendar with a board backer normally needs 1/2" or larger. Send us the dummy if you would rather have it confirmed.
Should I order 3:1 or 2:1 pitch for a wall calendar?
3:1 gives three loops to the inch and covers blocks up to about 15.9 mm, which is where most wall calendar work sits. 2:1 gives two larger loops to the inch, starts at 3/8" and carries blocks up to 38.1 mm or roughly 365 sheets. The deciding factor is usually your punch die, because the hole pattern has to match the pitch before anything else does.
Can YPS match a specific Pantone colour on the binding wire?
Yes. YPS coats wire in house, so colour is produced to your Pantone reference rather than picked from a fixed stock range, and electroplated metallic finishes are available from the plated line. Because a match needs a dedicated coating run, minimum order is set per colour.
Are you a factory or a trading company?
A factory. Dongguan YPS Binding Technology Co., Ltd runs its own coating, forming and testing facilities in Dongguan and also manufactures the binding, punching and forming machinery for this product category, which is why specification questions are answered in house.
How quickly can I get samples before I commit to a bulk order?
Samples cover the full size range. After the sample charge is paid and your confirmed files arrive, samples are ready for despatch within one to two days and go out by express courier with freight on your account, so you can test the closing die well before the season starts.
What payment terms does YPS offer on a bulk wire order?
Thirty per cent deposit with the balance settled before delivery, thirty per cent deposit with the balance against L/C, or one hundred per cent in advance. Western Union and PayPal are accepted on samples and small value transactions.
Get Your Wall Calendar Double Wire Quote from the YPS Factory
Give us the size, pitch, colour reference and the quantity for the season, and the offer comes back priced with a firm production date.
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